Gel Encapsulation Machine

JL-15II Softgel Encapsulation Machine

Development Background

The JL-15II softgel encapsulation machine was engineered to address a critical gap in the mid-capacity production market. According to a 2024 industry report, mid-scale manufacturers account for 35% of global softgel production demand, yet existing equipment options left a 20% supply shortfall-either oversized models with excessive energy consumption or undersized units failing to meet batch requirements. For instance, a leading nutraceutical firm cited: "Larger machines cost 40% more to operate for our 500,000-capsule monthly runs, while small models required 3 shifts to meet deadlines."

Positioned between the compact JL-100II and high-capacity JL-250, the JL-15II delivers a 2.5x output boost over the JL-100II while occupying 60% less floor space than the JL-250-ideal for mid-tier pharmaceutical facilities transitioning from R&D to mass production.

Key Features & Advantages

Innovative Driving Assembly System
The revolutionary drive design reduces mechanical failures by 60% compared to traditional systems, with maintenance costs slashed by 40%. Its direct-drive mechanism achieves ±0.1rpm precision, ensuring consistent capsule formation across 8-hour shifts.

Front-Aligned Die Cavity Alignment Structure
The front-facing die alignment (Die Roll) mechanism allows operators to adjust cavity lines within 5 minutes-50% faster than rear-access designs-minimizing downtime during product changeovers.

High-Precision Micro Lubrication System with Digital Control
The on-line micro lubrication system, certified to GMP standards, reduces drying time by 30% (from 4hr to 2.8hr for 20#OB capsules) and boosts daily productivity by 25%. Digital memory stores 100+ lubricant profiles, enabling one-touch recall for different formulations (e.g., fish oil vs. vitamin E). Sensors maintain gelatin levels in the spreader box within ±1mm, eliminating manual adjustments.

Independent Industrial Chiller for Gelatin Drums
A CE-certified chiller system maintains gelatin at 22±1°C, preventing thermal degradation and ensuring batch-to-batch consistency. The stainless steel 316L drums are CIP (Clean-in-Place) compatible, cutting sanitization time by 40%.

Compact Design for Space Efficiency
At 1.62㎡ footprint (650kg), the machine fits in standard ISO cleanrooms, ideal for labs scaling to pilot production or facilities with limited floor space.

Application Scenarios

Tailored for:

· Pharmaceuticals: OTC drugs, enteric-coated capsules for proton pump inhibitors

· Nutraceuticals: Omega-3 fish oil, CBD softgels, multivitamin formulations

· Cosmetics: Serum capsules for anti-aging products

 Perfect for runs of 100,000–400,000 capsules/day, balancing R&D flexibility with mass-production efficiency.

Detailed Technical Specifications

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