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Newest Design Softgel Drying Machine--Intelligent Dehumidification Tumble Dryer
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Newest Design Softgel Drying Machine--Intelligent Dehumidification Tumble Dryer

Newest Design Softgel Drying Machine--Intelligent Dehumidification Tumble Dryer

This intelligent dehumidification tumble dryer is with built-in dehumidifier and temperature controlling system installed inside the tumble dryer. So no need to control the temperature and humidity of the whole softgel drying room. Compared with traditional softgel drying tumble dryer, we focus energy consumption on directly controlling the temperature and humidity inside the tumbler baskets. Each baskets can be individually set to the required temperature and humidity, which can ensure better softgel capsule drying effect and increase the softgel drying speed by one third.

Softgel Dehumidification Tumble Dryer Video Show:

 

 

Description

As a softgel capsule manufacturer, are you still worried about the large amount of time and labor wasted on tray drying of softgel capsules? Although traditional tumble dryer drying can save labor, it requires dozens of sections to achieve softgel complete online drying, requires huge factory space, and the final drying effect cannot be guaranteed. JANGLI's latest design softgel capsule drying equipment can completely solve your pain points. Only 18 to 20 baskets of double-layer intelligent dehumidification tumble dryer are needed to achieve complete online drying of the softgel encapsulation machine in 12 hours, and the drying effect of the softgel capsules is guaranteed. Since this intelligent dehumidification tumble dryer is a fully enclosed design, and it has a dehumidification system and temperature control system installed inside, we can directly control the temperature and humidity inside each basket without controlling the temperature and humidity of the entire softgel capsule drying room. In other words, we do not need to design a separate softgel capsule drying room. Placing the intelligent dehumidification tumble dryer at room temperature can achieve rapid and thorough drying of the softgel capsules.

4 basket softgel drying dehumidification tumble dryersoftgel drying tumbler with dehumidification system

Working Principle

The softgel capsules just encapsulated from the softgel encapsulation machine contain a lot of water. During the drying process in the rotating tumble dryer basket, a large amount of humid air will be generated. After being processed by the fan on the dehumidifier, the humid air enters the dehumidifier through the return air port of the dehumidifier. The dehumidifier processes the humid air and turns it into dry air. The dry air enters the intelligent tumble dryer baskets through an air inlet installed above the tumble dryer baskets. This cycle repeats until the softgel capsule reaches the set temperature and humidity (the temperature and humidity sensor is installed inside the tumble dryer basket, which will detect the temperature and humidity of the capsule and transmit it to the initial system). The softgel capsule enters the next basket of the intelligent tumble dryer for the next drying step. The hot and humid air discharged from the dehumidifier will be discharged to the outside from the exhaust port of the workshop (there will be a centralized exhaust duct to collect all the hot and humid air generated inside the tumble dryer for centralized discharge); the air supply volume of the air supply fan is greater than the processing air volume of the dehumidifier, and the insufficient air volume is supplemented from the rotating cage through the air volume regulating valve, thus completing an air supply cycle. The increase in air volume is beneficial to the dehumidification of the capsule.

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Equipment Classification

For the moment, we have two style of intelligent dehumidification softgel drying tumble dryer: one is single layer with bigger basket--diameter1000x1200(l)mm and the other one is double layer(double decker) with smaller dryin basket--diameter700x1200(l)mm.

The single layer intelligent tumble dryer is big and the loading capacity of each basket is big, it is suitable for small softgel encapsulation machine production softgel fully drying in tumble dryers. And 2 basket is enough for our JL-100II softgel machine and JL-150III servo automatic softgel machine. Compared with tray drying, this intelligent softgel drying system just occupy a tiny small footprint.

The basket of the double decker softgel drying intelligent tumbler is smaller but since it is double layer, same footprint can bare 2 baskets with almost double loading capacity of the single layer one, so it is suitable for large softgel encapsulation machine like our JL-250II and JL-250III high speed servo softgel making machine.

For large softgel production line, double deck intelligent dehumidification tumbler is more cost-effective. For 8 hours production, 18 baskets is enough, while for 24 hours production, 28 basket is enough.

 

Main Features:

  • Built in dehumidifier system and temperature controlling system, adopting water cooling system to replace air conditioner.
  • Huge single basket loading capacity but high softgel drying effect.
  • Use strong fans to supply large air quantity.
  • With PLC touch screen and all drying parameters of each basket can be set on the touch screen and detected and adjusted automatically.
  • Food grade contact parts, Fulfill GMP standard.
  • Clear and easy operation system

 

Advantages:

If you have a large softgel production capacity, this intelligent softgel drying system can save a lot of space, a lot of time and a lot of labor. After softgel encapsulated on the softgel encapsulation machine and drying in initial drying tumble dryer, they can go into these dehumidification tumbler directly automatically and keep drying until all capsules are dried up. During the whole process, only 1 operator is needed to supervise the machine in case some emergency. By using this system, softgel manufacturing factory can reject tray drying absolutely.

 

Technical Data:

Item

JLGZ-100I Single layer

JLGZ-70I Double layer

Dehumidification system

Dehumidifier air volume

1600m3/h

2000m3/h

Dehumidifier regeneration air volume

400 m3/h

600 m3/h

Air supply fan air volume

1000m3/h×2

1900m3/h×2

Heating power

7.2KW

9.8KW

Dehumidifier dehumidification water volume

10kg/h

Humidity 50% , Temperature 25C

13kg/h

Humidity 50% , Temperature 25C

Refrigeration unit power

2.5 p

2.5 p

Refrigeration unit dimension

1400×900×1285mm

1400×900×1285mm

Handling air volume

1600m3/h

1800m3/h

Intelligent Softgel Drying Tumble Dryer Mechanical Part

Transmission power

1.5KW×2

1.1KW×4

Circulating fan power

Air flow rate of circulating fan

0.2kw×6

780m3/h×6

0.12kw×8

600m3/h×8

Tumbler basket size

Diameter 1000x1200mm

Diameter 700x1200mm

Maximum loading capacity

120KG

90KG

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