The operation process of the capsule filling machine
1. Press the green button in the "power switch" to turn on the power.
2. Slowly adjust the "vibration intensity adjustment knob" and rotate it clockwise. At this time, the sorting tray integrated with the "vibration bracket" starts to vibrate. Touch the sorting tray with your hand and adjust to a certain vibration intensity by feeling.
3. Put the powder capsule shell into the "Powder Capsule Shell Arrangement Tray", and put about 300 capsules each time. Put the capsule caps into the "capsule cap sorting tray", about 300 capsules each time. The sorting plate is made of plexiglass plate, and there are many round holes with large upper and lower small funnels drilled on it. The diameter of the round holes corresponds to the diameter of the capsule number.
4. After about 30 seconds, the powder capsule shell and capsule cap will fall into the round hole with the opening facing upwards. If the individual openings are facing down, the capsule cap can be used to gently press down the sleeve, and then the sleeve can be pulled out.
5. Hold the powder capsule shell connecting plate horizontally (at the end of the picture, it has been prepared randomly, and there are round holes in the connecting plate), gently push it in at the bottom of the sorting tray, and the powder capsule shell in the sorting tray will be closed. It will drop down into the round hole of the connecting plate, and then take out the connecting plate. In the same way, remove the capsule cap with the capsule cap cover plate.
6. You can prepare a medicine powder square plate with a bottom area of 500×500mm2 and a height of about 10mm on the four sides in advance. Then cover the random plexiglass frame on the powder capsule connecting plate, put the powder into the frame with a small bucket shovel, and scrape the edge of the frame to fill the powder, and scrape off the excess powder.
7. Use the randomly matched capsule cap set plate (not shown at the end of the picture, there are round holes on the set plate), put it on the capsule cap cap joint plate, there are alignment holes, and it is easy to place. Flip the capsule cap cover plate so that the opening of the capsule faces downwards, and cover it on the powder capsule shell plate that has been filled with medicinal powder. There are also alignment holes, which are easy to fit.
Capsule filling machine maintenance:
Clean up parts
1. When the normal working time of the machine is long, the direct contact with the drug should be regularly cleaned. When the drug batch is changed or the stop time is long, it should also be cleaned.
Add lubricating oil
2. Lubricating oil (grease) should be regularly added to the transmission mechanism under the working table of the machine to reduce the wear of moving parts.
Check the oil level
3. The oil quantity of the main drive reducer should be checked once a month. When it is insufficient, it should be refueled in time, and the lubricating oil should be replaced every six months. #oil.
Safety clutch
4. The safety clutch plays a protective role when the machine is overloaded. When the load is normal, the clutch should not slip, but it may also slip due to long-term use. When slippage occurs in normal use, the round nut of the clutch can be tightened. some, in order to achieve the purpose of ensuring the normal operation of the machine and protecting it.
Vacuum separator
5. The vacuum separator of the vacuum system mainly plays the role of sucking the capsule into the upper and lower modules and separating the cap and the body in the filling of the hard capsule. If the capsule cannot be separated from the cap and the body, the subsequent filling will not be carried out. Every time the turntable of the machine rotates one station, the main shaft of the machine rotates for one circle, and the vacuum separator moves up and down once under the action of the cam. If the capsule cap and body are not separated smoothly, check the gap between the upper plane of the vacuum separator and the lower plane of the lower module. If the gap is too large, the vacuum degree of the vacuum system will not reach the vacuum degree required for the separation of the cap and the body ( 0.05MPa), the gap is too small and it is easy to cause collision and deform the lower module. When the position of the vacuum separator needs to be adjusted, turn the main motor shaft with the handle to make the vacuum separator rise to the highest position, and loosen the locking nuts at both ends of the adjusting rod under the machine table (one is a left-handed nut, and the other is a right-handed nut). nut), then rotate the adjustment rod to adjust the height of the vacuum separator, then lock the nut, and use the handle to turn the main motor shaft to test until it is suitable. The vacuum degree is read out on the vacuum gauge on the machine operation panel. When the vacuum is too high, the vacuum degree regulating valve can be properly opened, and when the vacuum is too low, the vacuum degree regulating valve can be turned off or closed. The filter of the vacuum system should be opened regularly to remove the clogged dirt to ensure that the vacuum system has enough vacuum.
drive chain
6. The transmission chain should be checked once a week, and an appropriate amount of grease should be added, and it needs to be re-tightened if necessary. When the chain is too loose and needs to be re-tightened, the tensioner should be moved to adjust, but the chain cannot be opened or the chain can be separated from the sprocket, so as not to disturb the movement sequence of the entire mechanism and prevent the interference of the mechanism.