Overview
The machine's die - roll mechanism, with precisely crafted cavities, determines softgel capsule shape and size. It can produce common (ROUND, OBLONG) and customized (CALABASH, animal - shaped) capsules, meeting diverse market demands.
MAIN PARAMETER
Technical Specification | JLH-250III | JL-250II | JL-15II | JL-100II |
Output | 88200/h(20#OB; 6rpm) | 58800/h(20#OB; 4rpm) | 17280/h(20#OB; 3rpm) | 8640/h(20#OB; 4rpm) |
Die Roll Size | Φ150×250mm | Φ150×250mm | Φ150×100mm | Φ80×100mm |
Die Roll Speed | 0-7rpm | 0-5rpm | 0-4rpm | 0~5rpm |
Feeding Range | 0-2mL | 0-2mL | 0-2mL | 0-2mL |
Feeding Variance | ±1.5% | ±1.5% | ±1.5% | ±1.5% |
Overall Size | 2200*1000*1900 | 2040*960*1900 | 1800*900*1750 | 1440×660×1350 |
Overall Weight | 1800Kg | 1500Kg | 650Kg | 400 Kg |
Total Power | 12kw | 10kw | 6kw | 5kw |
Electrical Power | 380V/220V/480V/110V/240V/208V/400V/415V 50HZ/60HZ 3Phase | |||
Parameter Explanation
Output:"20#OB" is a common oval capsule size. Higher die roll speeds generally increase output, though other factors like filling material viscosity can affect it.
Die Roll Size: Larger sizes (e.g., Φ150×250mm) enable higher production volumes and more capsule size options, while smaller ones (e.g., Φ80×100mm) suit smaller - scale or specialized production.
Features
1. High - Speed & High - Output
With a max speed of 5 RPM and optimal 4 rpm, it can boost production significantly. A pharmaceutical company reported a 30% daily production increase after switching to this machine.
2. Siemens PLC System
Records production volume, rejected capsules, and run - time. This data aids auditing and performance optimization, like identifying causes of increased rejects.
3. Intelligent Remote Control
Controllable via computer with Wi - Fi or Ethernet, it has a low response time. Alerts with fault details are sent to mobile phones for quick action.
4. Automatic Gelatin Ribbon Thickness Control
Automation ensures consistent gelatin ribbon thickness, improving capsule quality and reducing waste.
5. Automatic Medicine Pumping System
A liquid - level sensor enables accurate medicine transfer, crucial for precise dosing in pharmaceutical production.
Other Free Services for Rotary Die Encapsulation Machine
1. Workshop Design
Experts design layouts based on production needs.
2. Product Design
Custom designs based on client requirements.
3. Process Guidance
Technicians offer in - depth production process guidance, including on - site training and ongoing support.
4. Troubleshooting
24/7 service. Most issues resolved within 24 hours.
5. Free Consumables
Certain seals, gaskets, and filters provided on a 12 - month basis.
Competitive Edge
Compared to rivals, it has higher speed and output, more detailed data recording, and unique remote control. The free services package also adds value.
Potential Issues & Solutions
Common Problems
· Gelatin ribbon irregularities from temperature or die - roll issues.
· Filling inconsistencies due to pumping system problems.
· Machine jams from foreign objects or incorrect speed.
Solutions
· Regular maintenance of temperature control, gelatin mixing, and die - roll inspection.
· Cleaning and calibration of the pumping system.
· Keeping the production area clean and following speed settings.
· Self - diagnostic system and technician support for issue resolution.
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