Soft Gelatin Capsule Filling
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Soft Gelatin Capsule Filling

Soft Gelatin Capsule Filling

Currently, the soft gelatin capsule filling technology is enjoying great popularity and wide acclaim in various industries such as food and pharmaceuticals. Its products can be easily found in all kinds of convenience stores. Whether it's a traditional pharmacy, a modern supermarket, an exquisite cosmetics store, or a snack shop on the street corner, these products are ubiquitous. And the production of these products owes much to a rotary die machine equipped with modern precision technology. The working principle of this machine is quite unique. It can skillfully cut two different-sized gelatin ribbon sections into a unified standard shape and size at the precise center of the machine, by means of the die-rolling mechanism.

Introduction to Soft Gelatin Capsule Filling Equipment

Currently, the soft gelatin capsule filling technology is enjoying great popularity and wide acclaim in various industries such as food and pharmaceuticals. Its products can be easily found in all kinds of convenience stores. Whether it's a traditional pharmacy, a modern supermarket, an exquisite cosmetics store, or a snack shop on the street corner, these products are ubiquitous. And the production of these products owes much to a rotary die machine equipped with modern precision technology. The working principle of this machine is quite unique. It can skillfully cut two different-sized gelatin ribbon sections into a unified standard shape and size at the precise center of the machine, by means of the die-rolling mechanism.

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Technology Parameter

Technical Specification

JLH-250III

JL-250II

JL-15II

JL-100II

Output

88200/h(20#OB; 6rpm)

58800/h(20#OB; 4rpm)

17280/h(20#OB; 3rpm)

8640/h(20#OB; 4rpm)

Die Roll Size

Φ150×250mm

Φ150×250mm

Φ150×100mm

Φ80×100mm

Die Roll Speed

0-7rpm

0-5rpm

0-4rpm

0~5rpm

Feeding Range

0-2mL

0-2mL

0-2mL

0-2mL

Feeding Variance

±1.5%

±1.5%

±1.5%

±1.5%

Overall Size

2200*1000*1900

2040*960*1900

1800*900*1750

1440×660×1350

Overall Weight

1800Kg

1500Kg

650Kg

400 Kg

Total Power

12kw

10kw

6kw

5kw

Electrical Power

380V/220V/480V/110V/240V/208V/400V/415V 50HZ/60HZ 3Phase

I. Sources of Equipment Components

The main components of this equipment are all from renowned well-known brands. The endorsement of these brands provides a solid and powerful guarantee for the excellent performance and stable operation of the equipment:

  • PLC and Touch Screen: Manufactured by SIEMENS, its exquisite craftsmanship endows the equipment with precise control capabilities, and the operation is convenient and smooth, allowing users to handle it with ease.

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  • Low-Voltage Electrical Appliances: Meticulously crafted by MOELLER, with reliable quality, they are like the solid foundation of the equipment's power system, ensuring its stable operation without any worries.

  • Cable Conduits: The cable conduits provided by MURRPLASTIK have good insulation performance and excellent durability. They not only ensure the safe operation of the equipment but also extend its service life.

  • Terminal Blocks: The terminal blocks manufactured by WEIDEMULLER have stable and reliable connections, and the signal transmission is stable without any obstruction, providing a solid connection guarantee for the equipment's circuit system.

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  • Temperature Sensors: The temperature sensors of the ABB brand are extremely accurate in measurement. Just like a sensitive "thermometer", they can monitor the temperature changes of the equipment in real-time and accurately, safeguarding the normal operation of the equipment.

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  • Beam Materials: The beam materials are imported from Japan, with excellent quality. With their outstanding strength and stability, they ensure the solid and reliable structure of the whole equipment, just like the steel backbone supporting the operation of the equipment.

  • Stainless-Steel Materials: The stainless-steel materials sourced from large manufacturers in China have excellent quality, fully meeting the production requirements of the equipment, adding a touch of luster to the durability and aesthetics of the equipment.

II. Advantages and Features of the Equipment

1. Powerful Production Capacity

This equipment is truly remarkable. It can produce more than 60 sets of soft capsules per hour and maintain stable operation at a speed of 4 revolutions per minute. Its efficient and stable production performance can fully meet the diverse needs of production enterprises of different scales. Whether it's large-scale mass production or small-batch customized production, it can handle it with ease.

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2.Advanced Technical Equipment

  • The automatic gelatin ribbon thickness measurement device is like a strict "quality guard". It can monitor the thickness of the gelatin ribbons in real-time and carry out precise control, ensuring that the quality of each soft capsule is highly consistent and of superior quality.

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  • The micro-camber device for die roll alignment is just like a highly skilled "fine-tuning master". It can accurately calibrate the die roll, ensuring the high precision of the cutting dimensions and greatly improving the product's accuracy, making the product more competitive in the market.

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  • The editable human-machine interface is designed to be simple and intuitive. It's easy to operate, just like a considerate "assistant", facilitating operators to flexibly adjust the equipment parameters according to the actual production needs and easily achieve personalized production settings.

The remote control system brings great convenience to production management. Operators seem to have a pair of "clairvoyant eyes" and "a keen ear". Even if they are far away, they can monitor and operate the equipment in real-time, greatly improving the efficiency of production management and making the production process more intelligent and convenient.

III. Equipment Delivery and Services

Delivery Time

Once the order is confirmed, we'll arrange the shipment of the soft gelatin capsule filling equipment without delay. Normally, it takes around two months for you to receive the equipment. If time is tight, by opting for express delivery, you can get it in a little over three weeks. We provide these delivery options to save you time and help you start using the equipment for business as soon as possible.

Installation and Training Services

Our commitment doesn't end with the sale. Our pros will install the equipment on - site, free of charge, and ensure it's set up right. We'll also train you and your team on basic operations, like startup and troubleshooting minor issues. By the end of training, you'll be ready to use the equipment with ease and run your business smoothly.

Spare Parts Supply

We understand the importance of continuous equipment operation for your business. When you purchase our equipment, we'll provide two years' worth of spare parts. This allows you to address minor malfunctions promptly. If you need additional parts later, simply let us know, and we'll dispatch them swiftly. Our spare parts service aims to keep your equipment running smoothly and avoid business disruptions caused by equipment issues.

Overall, our soft gelatin capsule filling equipment is really great. It has high - quality parts, stable production ability, advanced technology, and good services. That's why it's very popular among production enterprises in the market.

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