The gel capsule filler machine is a machine for producing soft capsules. Also called liquid capsule filling machine, or gel cap filling machine. Different from the household capsule filling machine, this is a large soft capsule filling machine with three sizes: large, medium and small. It is more suitable for mass production in laboratories, small factories, and large factories.
This high-precision, GMP-compliant capsule filling machine automatically fills and seals two-piece capsules with liquid or semi-solid formulations, suspensions and emulsions. Specifically designed for manufacturing trials using capsules, it can speed up drug or nutraceutical development time for faster first use in the clinic.
JL-100II Soft Gelatin Machine Specification List:
● Output: (Refer to the following tble):
● Charge variance: +/-1.5ml
● Single plunger charge: 0~1.5ml
● Size of die roller: Φ80X100mm
● Rotational speed of the die roller: 0~5RPM, infinitely variable speed
● Power of the main machine: 5KW
● Power supply:380V/220V,50HZ
● Overall dimension:1440X660X1350(h)mm
● Weight:400kgs
Shape | Size | Die roller cavity number | Max. output | Size | Die roller cavity number | Max. output | Size | Die roller cavity number | Max. output |
Oblong | 4# | 125 | 30,000 | 6# | 115 | 27,600 | 8# | 63 | 15,120 |
10# | 57 | 13,680 | 16# | 38 | 9,120 | 18# | 38 | 9,120 | |
20# | 36 | 8,640 | |||||||
Oval | 4# | 110 | 26,,400 | 6# | 80 | 19,200 | |||
10# | 72 | 17,280 | 20# | 45 | 10,800 |
Key features include:
Benchtop machines for R&D labs
An automatic machine for liquid capsule filling and sealing
Handling liquids and semi-solids
High dose accuracy
Designed for ease of use and high reliability, with the ability to quickly clean and change capsule sizes with optional components
Fills and seals up to 26,400 capsules per day
Gently handle capsules before sealing and during drying cycles to ensure product integrity
Robust filling pump with high precision temperature control
Various optional accessories available
The laboratory soft capsule machine includes a main engine, a dryer, an electric control box and a mobile platform. By adding different supporting equipment, it can be used for new drug research and development, and can also be used as a production line for small and medium batch production. This product has a compact structure, a small footprint, and can be moved, which is convenient for laboratory placement.
The soft capsule machine is mainly used for experiment and small trial production, so it adopts a simple design and a comprehensive operation manual, so that any person can smoothly press the qualified soft capsule according to the operation steps of the manual, which is suitable for the laboratory without special personnel. The defects of operation (but it is recommended to operate and maintain by special personnel) really make the soft capsule machine enter the laboratory as an experimental instrument.
What are the technical characteristics of the laboratory soft capsule machine?
1. Mould adjustment: free of alignment design, simplified operation and avoidance of human error; optimized design of the mould, using excellent aviation alloy materials, high-precision CNC machining, special surface treatment, to ensure the service life of the mould.
2. Capsules can be quickly shaped: reduce the local temperature in the area of the capsule, which is convenient for the capsule to be shaped;
3. Capsule conveying: use electric drag to convey the capsules in time without causing the accumulation and deformation of the capsules; the better capsule conveying device adopts the food conveyor belt approved by the US FDA, which is non-toxic, non-stick and easy to clean.
4. Temperature control hopper: precise temperature control, suitable for various material requirements (standard configuration);
5. Humanized design, easy to operate:
a) The matching design of the mold and the mold shaft avoids damage during the process of mold loading and unloading;
b) The injection body assembly tool, which protects the injection body from damage during the loading and unloading process, and reduces the labor intensity of the operator. c) The bottom of the mold is equipped with lights in the pocket area to facilitate the quality inspection of the production process;
6. Professional industrial aesthetic design makes the appearance of the whole machine beautiful and generous, concise and clear, and feels refreshing and pleasing to the eye;
7. Feeding pump: adjustment-free design, easy to install, avoid human error; all rolling bearings are designed to prolong the service life;
8. Feed pump guide: ball guide rail (CNC machine tool technology);
9. Solvent-free cleaning: no cleaning with alcohol, B-myster, etc., to avoid damage to the capsule by the solvent, and no explosion-proof treatment is required in the workshop;
10. After the laboratory soft capsule machine is lubricated with oil-free or micro-oil, it is convenient for the water evaporation of the capsule shell, and the drying time is greatly shortened;
11. Host noise control: low-noise design, no increase in noise at high and low speeds, improving the working environment;
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